Turnkey
SOCIETE DES CIMENTS LIBANAIS – HOLCIM group
Chekka plant - LEBANON
Capacity 5800 tpd
Date of signature: 17/06/1995
• Main equipment: a two support rotary kiln POLRO® ( 5,2m diameter, 65 m length) and four stage DOPOL® cyclone preheater with PREPOL® -AS-CC calciner , a vertical roller mill RM 51/26 with 2840 kW drive and SEPOL ® RMR 510 for an output of 430 tph of raw meal, the homogenisation and storage silo (capacity 6300 t of raw meal), the POLDOS® flow regulating conveyor for the preheater meal feeding, as well as the POLAB® laboratory system for the quality control of the product.
SUEZ CEMENT COMPANY – ITALCEMENTI group
Suez plant - EGYPT
Capacity 4300 tpd
Date of signature: 22/01/1996
• Main equipment: limestone crushing & storage plant, clay crushing & storage plant, raw grinding plant : air swept ball mill (Ø 5,8 m x 11m) equipped with a 4900 kW COMBIFLEX ® drive and a SEPOL® LMR 470 for 350 tph of raw meal, 16 000 t homogenisation and storage silo, kiln feeding system, DOPOL® AS CC preheater, rotary kiln of 4300 tpd, REPOL® grate cooler, electro-precipitators and cooling tower, chlorine by-pass, firing system, clinker transport and storage, gypsum crushing and transport systems , clinker grinding plant including 2 ball mills (Ø 4 ,4 x 13,5m) with 3600 kW COMBIFLEX® drive and SEPOL® SV 215/4 for 2 x 110 tph of cement, cement transport and storage, cement packing and loading plant.
EGYPTIAN CEMENT COMPANY – LAFARGE group
5 plants at Ain Sokhna - EGYPT
Unit capacity: 5300 tpd
1st line date of signature: 17/09/1996
2nd line date of signature: 17/03/1997
3rd line date of signature: 01/03/1999
4th line date of signature: 01/03/2000
5th line date of signature: 26/05/2005
• Main equipment: 2 circular blending beds (50.000 t storage capacity), 4 ball mills (Ø 5,8 x 12 m) with 4900 kW COMBIFLEX® drive and SEPOL® LM500 for 350 tph of raw meal, 4 x homogenisation silos (16.000 t), 5 five stage, one-string DOPOL®-’90 preheaters with 5 x PREPOL®AS-CC calciners, 5 rotary kilns (Ø 5,2/4,6 m x 79 m),
5 reciprocating grate coolers REPOL®-RS, 2 clinker storages (50.000 t) as well as eight clinker grinding plants including 4 x ball mills (Ø 4,4 m x 13,5 m) with 3900 kW COMBIFLEX® drive and SEPOL®-SV 230/4 for a unit output of 110 tph of cement, 2 x ball mills (Ø 5,4 m x 16,9 m) with 3900 kW COMBIFLEX® drive and SEPOL®-SV 310/0 for a unit output of 220 tph of cement and 2 x ball mills (Ø 4,4 m x 13,5 m) with 3900 kW COMBIFLEX® drive and SEPOL®-SV 250/0 for a unit output of 130 tph of cement, 4 cement silos (20.000 t each), 4 cement silos (10.000 t each) and 14 packing machines and a semi-automatic POLAB® laboratory system.
• In close co-operation with Orascom Construction Industries (Egypt), we have achieved a world premiere by building Egyptian Cement Company’s 5th clinker production line in 12.5 months.
SOCIETE DES CIMENTS D’ENFIDHA
Enfidha plant - TUNISIA
Capacity 1900 tpd, extensible to 3300 tpd
Date of signature: 02/07/2001
• Main equipment: a circular blending bed (capacity 41.000 t), a vertical roller mill QUADROPOL32/16-4 (1500 kW) for 140 tph with SEPOL® separator RMR 270 (70 kW), a tangential raw meal silo (storage capacity 12.500 t), the clinker production line with 5-stage single-string cyclone preheater DOPOL®90 and PREPOL®-AT calcining system, the 3-support kiln (4,2m x 64m) and the reciprocating grate cooler REPOL®.
AMEREYAH CIMPOR CEMENT COMPANY
Amereyah plant - EGYPT
Capacity 4300 tpd
Date of signature: 15/05/2001
• Main equipment: a circular blending bed of 50.000 t limestone storage capacity, a vertical roller mill RM 54/27 of 3500 kW with SEPOL® RMR 510 for 320 tph of raw meal, a tangential raw meal homogenisation silo of 16.000 t, a 5-stage single-string cyclone preheater DOPOL®90 with PREPOL® calcining system, the rotary kiln (5,2/4,5 x 79 m), the reciprocating grate cooler REPOL®, two cement silos of 10.000 t each, the automatic sampling and sample transportation system POLSAP®, as well as a clinker grinding plant with a ball mill (Ø 5,4 m x 16,9 m l) with 2x3900 kW COMBIFLEX® drive and SEPOL®-SV 310/0 for a unit output of 220 tph of cement.
SOTACIB – CIMENTS MOLINS group
Feriana plant - TUNISIA
Capacity 1000 tpd (WHITE CEMENT)
Date of signature: 13/12/2006
• Main equipment: a raw grinding plant with a vertical roller mill RM 25 / 12 for 83 tph with 350 kW dive with SEPOL® separator RMR 230, a sand grinding plant with a wet process ball mill (Ø 2.8x12.5m l) for 12tph with 600 kW drive, a 3000 t raw meal homogenisation silo, a single-string DOPOL® preheater tower equipped with 4 cyclones and a PREPOL®–AS calciner, the gas being fed to the calciner through a calciner burner, the 3-support rotary kiln (4.2/3.8m x 56m) for a rated capacity of 1000 tpd equipped with a POLFLAME burner, un rotary cooler combined with a POLYTRACK 4/2 for a capacity of 1000 tpd of clinker, a cement grinding plant with ball mill (Ø 4x12m lg) with 2700 kW COMBIFLEX® drive and SEPOL® NSV 200/0 for 55 tpd of cement.
MISR BENI SUEF CEMENT COMPANY
Beni Suef plant - EGYPT
Capacity 5000 tpd
Date of signature: 05/12/2006
• Main equipment: a circular limestone blending bed with a stacking capacity of 2000 tph and a storage capacity of 28.000 t, the raw grinding plant with an airswept one-compartment ball mill (5,8 m x 12 m) equipped with a 4.900 kW COMBIFLEX® drive and a SEPOL® LM 500 for 400 tph of raw meal, a tangential homogenisation silo of 20.000 t meal storage capacity, the clinker production line including a DOPOL® 90 preheater with PREPOL®–AS-CC calcining system, a bypass system, the rotary kiln (4,6 m x 78 m) and a REPOL® clinker cooler, 2 clinker grinding plants with 2 ball mills (Ø 5,4 m x 16,9 m), 2x4000 kW COMBIFLEX® drive, SEPOL®-SV 310/0 for a unit output of 220 t/h of cement.
SOCOCIM INDUSTRIES – VICAT group
Rufisque plant - SENEGAL
Capacity 3300 tpd clinker
Date of signature: 16/02/2007
• Main equipment: the raw grinding plant with vertical roller mill RM 51/26 of 2300 kW with SEPOL® RMR 435 for 270 tph of raw meal, the homogenisation silo (11.000 t) as well as the clinker producton line with 5-stage 2-string DOPOL® 90 preheater completed by a PREPOL®-AS-CC calcining system, the rotary kiln (4,2 m x 64 m) and the clinker cooler POLYTRACK®.
AL SAFWA CEMENT COMPANY
Jabal Farasan plant - SAUDI ARABIA
Capacity 5300 tpd
Date of signature: 04/06/2007
• Main equipment : a longitudinal additives stockpile, an online analyser for raw materials, a longitudinal blending bed of 2 x 35.000 t, a raw grinding plant with ball mills (Ø 5,8 x 12 m), 4900 kW COMBIFLEX® drive and SEPOL® LM500 for 410 tph of raw meal, a tangential silo of 16.000 t, a DOPOL®90 preheater with PREPOL®-AS-CC calciner, the rotary kiln and a POLYTRACK® clinker cooler. For the cement production, a clinker silo of a capacity of 50.000 t, 2 ball mills (Ø 5,0 m x 14,2 m) with 5300 kW COMBIFLEX® drive and SEPOL®-SV 290/0 for a unit output of 150 tph of cement, three cement silos of 10.000 t each, as well as two packing plants.
CIMENTS DE L’ATLAS
Ben Ahmed plant - MORROCO
Capacity 3600 t/j
Date of signature: 24/04/2008
Turnkey supply of the main equipment, exclusive civil work:
• A limestone crusher for 1.200 tph, an online analysor, a circular blending bed of a capacity of 41.000 t, a longitudinal additives stockpile, a vertical roller mill RM 51/26 of 2800 kW with SEPOL® RMR 435 for 300 tph of raw meal, a petcoke stockpile of 2 x 6.000 t, a petcoke/coal grinding plant with airswept mill (Ø 3,6 x 6,5 m) of 100 KW with SEPOL® LMK 170 for 21 tph of combustible, a tangential silo for the storage of 11.000 t of meal. The clinker production line includes a 5-stage 2-string DOPOL® preheater with PREPOL®-AS-CC calciner, THE rotary kiln (4,2 m x 64 m) and a POLYTRACK® clinker cooler with intermediate roll crusher. A clinker storage (50.000 t) and two cement grinding plants with 2 ball mills (Ø 4,4 m x 13,5 m) with 3900 kW COMBIFLEX® drive and SEPOL®-SV 250/0 for a unit output of 125 t/h of cement and 3 cement silos (1 5-compartment silo of 20000 t and 2 10.000 t silos) and 2 roto-packers, as well as a semi-automatic laboratory system POLAB®.
CIMENTS DE L’ATLAS
Beni Mellal plant – MOROCCO
CapacitY 3600 t/j
Date of signature: 24/04/2008
Turnkey supply of the main equipment, exclusive civil work:
• A limestone crusher for 1.200 tph, an online analysor, a circular blending bed of a capacity of 41.000 t, a longitudinal additives stockpile, a vertical roller mill RM 51/26 of 2800 kW with SEPOL® RMR 435 for 300 tph of raw meal, a petcoke stockpile of 2 x 6.000 t, a petcoke/coal grinding plant with airswept mill (Ø 3,6 x 6,5 m) of 100 KW with SEPOL® LMK 170 for 21 tph of combustible, a tangential silo for the storage of 11.000 t of meal. The clinker production line includes a 5-stage 2-string DOPOL® preheater with PREPOL®-AS-CC calciner, THE rotary kiln (4,2 m x 64 m) and a POLYTRACK® clinker cooler with intermediate roll crusher. A clinker storage (50.000 t) and two cement grinding plants with 2 ball mills (Ø 4,4 m x 13,5 m) with 3900 kW COMBIFLEX® drive and SEPOL®-SV 250/0 for a unit output of 125 t/h of cement and 3 cement silos (1 5-compartment silo of 20000 t and 2 10.000 t silos) and 2 roto-packers, as well as a semi-automatic laboratory system POLAB®.
SOTACIB-Kairouan S.A.
Rouissat plant - TUNISIA
Capacity 3600 tpd
Date of signature: 01/09/2008
• A limestone crusher for 1.200 tph, an online analyser, a circular blending bed of a capacity of 41.000 t, a longitudinal additives stockpile, a vertical roller mill RM 51/26 of 2800 kW with SEPOL® RMR 435 for 300 tph of raw meal, a petcoke/coal grinding plant with airswept mill (Ø 3,6 x 6,5 m) of 100 KW with SEPOL® LMK 170 for 21 tph of combustible, a tangential silo for the storage of 11.000 t of meal. The clinker production line includes a 5-stage double-string DOPOL® preheater with PREPOL®-AS-CC calciner, the rotary kiln (4,2 m x 64 m) and a POLYTRACK® clinker cooler with intermediate roll crusher. A clinker storage (50.000 t) and a cement grinding plant with a ball mill (Ø 5,0 m x 13,5 m) with 5300 kW COMBIFLEX® drive and SEPOL®-SV 290/0 for an output of 190 t/h of cement, a 5-compartment cement silo for 20.000 t, 2 roto-packers, a palletizer and a semi-automatic laboratory system POLAB®.
Our turnkey references :
References
Polysius S.A.S.
Your Partner for the Cement Industry
Update :08/01/2012
Polysius France 2012